Computer embroidery lace, divided into small machine embroidery (multi-head machine) and large machine embroidery (Swiss sulla machine) two categories.At present, small machines are commonly used for 5.5, 11, 16.5, 22 head spacing, etc., with section length of 10Y or splicing to 20Y. Different head spacing models can be selected for production according to different pattern cycles.There are two kinds of large machines: double-layer machine and single-layer machine. The section length is 15Y or 16Y. It is usually used to produce patterns with one-inch or two-inch cycles.Embroidery lace can be used according to different requirements of different embroidery bottom cloth, so as to produce different kinds of lace, mesh embroidery bottom cloth for mesh cloth with water-soluble paper, cotton lace bottom cloth for cotton or TC cloth, and water-soluble lace bottom cloth for a layer of water-soluble paper.
The pattern that computer embroiders, the pattern division makes a pattern according to original sample first perhaps design drawing draft drawing draft, pass try edition to compare after giving a kind.Place order after pattern and quality confirmation.The time of the arrangement machine varies from one week to 10 days. After unloading the goods, the goods can be shipped after a series of procedures such as inspection, supplementary embroidery, hair removal, water soluble, dyeing, shaping, cutting and packaging.
Computer Pattern-Making And Sample Making
Customers provide real samples, after scanning into the computer, and then the stencil maker with a special software according to the pattern and the number of stitches drawing the stencil.Every needle USES the mouse to point once, so there are some hundreds of thousands of needles or even hundreds of thousands of needles patterns, also rely on the division of such a needle a needle painting.Some complex versions take a day or even two days to complete!After the template comes out, you can sample it on the prototype. After the sample comes out, you can know whether the made version conforms to the original quality. If there is any discrepancy in the quality and width, it still needs to be adjusted until it conforms to the original quality.
Start Production
The premise of making goods is to confirm the sample of the trial version. Once the quality and quantity are confirmed, the workshop will arrange the order to the machine.There are often orders being made on the machine. The so-called order arrangement is to wait for the orders on the machine to be finished, and then make the order according to the order order.After the version into the computer, the machine do proper debugging can be produced.When doing goods, the machine will be suspended automatically if the surface line or bottom line breaks, which requires the worker to thread the machine in time so that the machine can continue to work. The daily work that workers need to do is cloth changing, clamping, blowing dust, etc.
Inspection, repair and hair removal
Machine does goods to be possible to have the circumstance that embroider is full or occasionally have defect to appear, because this gets off the machine, the first job is to check, mark the position that needs embroider to fill through the way that draw mark, so that embroider fills a worker to be able to find quickly and complete embroider to fill.Because each needle embroider after a complete pattern embroidered again another row of intermediate will have a connection wire, artificial remove its pick final cannot fully, which requires special hair removal, hair removal function will be redundant line hair cut short, but not completely remove, the blade is too close to the cloth cover, easy to cut cloth pattern is bad!The hair will be around 0.3cm after basic cutting.
Water soluble, dye and set
Water is dissolved and gauze embroider needs to pass water to dissolve this working procedure, boil water to dissolve paper in boiling water namely did not have, be like original white to ship out, it is finished product color namely after cylinder, if need to dye, add the dye with good ratio again can, dye time from a few hours arrive 10 hours to differ.(Specific dyeing, we will issue a special dyeing knowledge in the future!After the color is confirmed, the fabric is set and the lace is dried.
Inspection, cutting, packing
Inspection, cutting, packaging: The finished lace and fabric still have to go through the final inspection level, the back channel also includes the inspection color, trimming thread, cutting edge, and winding packaging.
The lock head
When the desired pattern cycle is greater than the machine head distance or there is no suitable head distance, one head can be locked off, i.e., the working head can be separated. For example, 33 head distance can be locked on 16.5 machines.Similarly, lock of half embroider head falls not to work, output halve, the price can want slightly taller than the pattern that does not need lock head a few.
Post time: Oct-23-2020